My First PCB Design

Was going through my old electronics stuff back home and found this beauty. Probably the first PCB design which got made when I was a student with a friend of mine. Should be at least 12-13 years old. Locally etched, single layer.
It was for a line follower robot competition. 5 IR LED pairs and an L293D DC motor driver IC. I believe we got it working fine without any external help. These were the days before 2-day PCB delivery services, full-fledged electronic blogs, YouTube video tutorials, eCommerce component websites or heck even before proper broadband connectivity at home. 1GB per month data plan for the whole family with a blistering speed of 256KBps. Oh, those were the days…

It was super hard to do electronics in India during those times (And probably still is…)

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Fan Regulator Teardown

Fan Regulator Teardown
Fan Regulator Teardown

Fan regulators are connected in series with the fan. All it provides is an impedance to the fan motor. There are multiple variations of these, the one shown is a rotary discrete level type. In these, there are usually 6 rotatable positions for the knob(incl. OFF). At each position, there is a metalised film capacitor which provides impedance in series. For lower positions, lower capacitance kicks in, meaning higher impedance (Capacitance and Impedance have inverse relation) to AC. There are 3 capacitors (1uF, 2.2uF, 3.2uF usually) for 3 positions, for the fourth position they put 2 of these in parallel to get a higher capacitance and an even lower impedance. At position 5, its direct connection to the motor for no impedance and full motor speed.

Usually, the fault in these devices is that the higher capacitors blow up(Fan won’t work on higher speeds) Or get shorted, so your fan will run at lower speeds but when you switch to level 3 or higher, the fan always runs in high speed irrespective of the position. You just need to buy a rated capacitor(INR 10, $0.1) and solder it to the board to fix the problem.

It’s not that these regulators are expensive to replace, like in my case, I can’t find the same model of regulators in the shop anymore and it will ruin the aesthetics of the rest of the switches on the board, to have a weird design regulator sitting there.

Fan Regulator Teardown
Fan Regulator Teardown
Fan Regulator Teardown
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