Jio WiFi Hotspot Teardown

Somedays I just like to take apart stuff for the fun of learning how it’s engineered. Jio Hotspot device was something which was lying around unused for the last couple of years so I took it to bits. This teardown was destructive, to say the least. It wasn’t meant to be disassembled. It has an interesting construction with a 2300mAh (8.74Wh) Li-Ion battery. It has two massive RF shields on both sides of the PCB. Even removing one was a massive pain with lots of heat needed to remove it. The wireless networking is handled by RTL8192ES chip for WiFi-related RF communication. Power and battery charging is handled on the backside of the board. I was just not able to remove the back RF shield with heat, with the equipment I have. Need heating devices of large thermal capacity to remove it I suppose. I am assuming it will hold the main SoC(most likely from Mediatek). It consists of 4 flexible FR4 antennas on all sides for LTE and WiFi connectivity.

Doing teardowns will help you learn how a device is put together in terms of mechanical design too. Like, how is an external push button integrated with the case(Check out how beautifully the mechanical motion is achieved via a circular maze-like flexible button)? How is the lighting done with backlit symbols? There are a lot of things you can learn from things like these to help you become a better product engineer.

So My advice: Take stuff apart constantly. You won’t regret it.

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9V Battery Teardown

I was looking for a thin cylindrical battery for a project and thought of tearing down a 9V battery to repurpose its internal battery. To my surprise, I found a different stack inside it. I always thought (had opened one before) that these were made from six 1.5V cylindrical cells. This one seems to be a stack of six plastic pouches in series. A bit of googling helped me find that these are zinc-carbon battery pouches with a Zinc plate being the negative electrode, and the black brick (mixture of carbon + manganese oxide) being the positive electrode. Seems that manufacturers like Duracell go with the cylindrical cells and most others go with the pouch design. Learned something new today.

For those of you who do not know, most higher voltages in batteries are made by connecting smaller cells in series. Except for Lithium electrode batteries (which give cell voltages from 3V to 3.7V) most other known cell voltages range from 1.2V to 2V with usually 1.5V being the common one. This fundamental idea of increasing the overall battery voltage (by connecting in series) and increasing the battery capacity (by connecting in parallel) is the fundamental principle by which all batteries are made, ranging from the one powering your TV remote to the one in electric cars.

9V Battery Teardown
9V Battery Teardown
9V Battery Teardown
9V Battery Teardown

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