Back to Basics: Vapour Chamber

I have some sort of fascination towards cooling tech in electronics.? We have discussed heat pipes and how they work earlier. I was recently exploring a project and came across another bit of tech called Vapour Chambers. These are the unsung heroes that silently keep the high-end phones and laptops from turning into hotplates.

How does it work? Vapour Chambers operates on the principles of phase-change cooling. Filled with a small amount of working fluid, typically water or ethanol, these flat, sealed chambers absorb heat from a heat source. As the temperature rises, the fluid evaporates, creating vapour that spreads within the chamber. The vapour then reaches a cooler region, condenses back into liquid, and the cycle repeats. This continuous phase change effectively transports heat away from the source. Similar to the fundamental operation of a heat pipe.

Where it differs is in size, vapour chambers are made extremely thin and have a 2D planar sheet structure(Not like a pipe). It’s ideal for applications where space is a premium. The construction involves two thin, parallel plates sealed together with a small gap between them or you can take a large diameter copper tube and flatten it along one of the diameters to have a tiny space in between and then seal the edges. Because of its size, it allows for more even and faster heat transfer from one region to another(higher thermal conductivity) as heat spreads in a 2D plane(In a heat pipe it’s linear). Vapour chambers can handle heat up to 450W of heat whereas heat pipes maxes out at around 125W. Vapour chambers are usually pricier than comparable heat pipes.

In a nutshell, Vapour Chambers brings a sleek, efficient solution to the table, ensuring our devices stay cool. Look into them, if you are working on high heat transfer devices in a space-constrained region. But remember both heat pipes and vapour chambers are not heat sinks, their primary job is to spread the heat to make life simpler for an actual heatsink.

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Back to Basics: LEDs: Part 11: Light Pipes

One of the harder problems I face when I design products with LEDs is how to get this light to the user on the product surface, esp. the indicator LEDs. How do you make them look good in a product? Enter Light Pipes. These are fundamentally mechanical parts made usually of transparent acrylic or polycarbonate to guide light from your LED source to the product surface. They operate based on Total Internal Reflection. Light enters at an angle greater than the critical angle, undergoes multiple internal reflections, and exits on the other side.

LightPipes come in two types, Rigid & flexible. Rigid ones are common in consumer products where the LED’s position is fixed, and the path to the surface is relatively straight. It can be mounted directly on a PCB in a straight line, or at a 90-degree angle in cases where a straight path isn’t feasible (Check images). For 90-degree LightPipes, a slight turn radius is advisable to minimize light losses. On the other hand, Flexible light pipes, typically crafted from optical fibers, can be bent into various shapes to achieve the desired light output.

The important consideration point is the light entering point between the LED and the pipe. Your goal is to ensure maximum light enters the pipe and minimize leakages. You can do that by having an opaque coupler or by reducing the distance between the LED and pipe to an absolute minimum(but not touching). Usually width of the input of the light pipe should be wider than the beam angle of the LEDs, so for these applications always prefer using LEDs with a lower beam angle for larger light coupling.

And there you have it! Wrapping up this LED series. It’s been fun. I’ve tried to cover all things LED-related, making it as enjoyable and informative for you as it was for me putting it together. Hoping you loved it. If I missed anything, give me a shout. See you next week with something else.

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