Jio WiFi Hotspot Teardown

Somedays I just like to take apart stuff for the fun of learning how it’s engineered. Jio Hotspot device was something which was lying around unused for the last couple of years so I took it to bits. This teardown was destructive, to say the least. It wasn’t meant to be disassembled. It has an interesting construction with a 2300mAh (8.74Wh) Li-Ion battery. It has two massive RF shields on both sides of the PCB. Even removing one was a massive pain with lots of heat needed to remove it. The wireless networking is handled by RTL8192ES chip for WiFi-related RF communication. Power and battery charging is handled on the backside of the board. I was just not able to remove the back RF shield with heat, with the equipment I have. Need heating devices of large thermal capacity to remove it I suppose. I am assuming it will hold the main SoC(most likely from Mediatek). It consists of 4 flexible FR4 antennas on all sides for LTE and WiFi connectivity.

Doing teardowns will help you learn how a device is put together in terms of mechanical design too. Like, how is an external push button integrated with the case(Check out how beautifully the mechanical motion is achieved via a circular maze-like flexible button)? How is the lighting done with backlit symbols? There are a lot of things you can learn from things like these to help you become a better product engineer.

So My advice: Take stuff apart constantly. You won’t regret it.

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Tips for Desoldering Through Hole Parts

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A post shared by Amaldev Venugopal (@amaldev.000)

Yesterday I had to remove the standard female header pins on an Arduino Due to replace them with male headers. Desoldering long pins or double-header pins is not hard if you follow the trick mentioned in the video. Remove the plastic housing to reveal individual pins to divide and conquer each pin. Use a strong tweezer else you will bend the edge and ruin the tweezer. I always have a separate tweezer for mechanical work so that it doesn’t ruin the fine tip of the tweezers which I use to pick up electronic components.

Apply flux and the important thing here is to add a good layer of leaded solder(Which contains lead). Leaded solder has a lower melting point and really helps in heat transfer. It makes sense to use it for desoldering as most professionally made boards these days are RoHS compliant and use non-leaded solder(which has a higher melting temp). So in order to avoid overheating the board, a blob of leaded solder will make your job easy.

Run the hot solder blob over the pins to easily pull the pins one by one.

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