20W LED Tubelight Teardown

LED tubelight teardown
LED tubelight teardown
LED tubelight teardown
LED tubelight teardown LED strip

The circuit is mostly similar to those in LED bulbs. You have the input protection Metal Oxide Varistors (MOVs), Bridge rectifiers and a cheapo buck LED driver IC MT7844S. The LED strip consists of 100 LEDs (4 Parallel arms with 25 LEDs in series) with an open circuit voltage of around 75V. These LED strips are made on a metal-clad PCB which acts as a heatsink along with the metallic tube to dissipate the heat. The diffuser on top provides even illumination along its length.

These are pretty cheap to manufacture. Since circuitry inside is more or less the same as an LED bulb there will be huge reuse of BOM materials across products(Implying lesser costs). This is also one of the reasons why LED tube lights and LED bulbs(slightly lesser wattage) are sold more or less in the same price bracket.

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Fan Regulator Teardown

Fan Regulator Teardown
Fan Regulator Teardown

Fan regulators are connected in series with the fan. All it provides is an impedance to the fan motor. There are multiple variations of these, the one shown is a rotary discrete level type. In these, there are usually 6 rotatable positions for the knob(incl. OFF). At each position, there is a metalised film capacitor which provides impedance in series. For lower positions, lower capacitance kicks in, meaning higher impedance (Capacitance and Impedance have inverse relation) to AC. There are 3 capacitors (1uF, 2.2uF, 3.2uF usually) for 3 positions, for the fourth position they put 2 of these in parallel to get a higher capacitance and an even lower impedance. At position 5, its direct connection to the motor for no impedance and full motor speed.

Usually, the fault in these devices is that the higher capacitors blow up(Fan won’t work on higher speeds) Or get shorted, so your fan will run at lower speeds but when you switch to level 3 or higher, the fan always runs in high speed irrespective of the position. You just need to buy a rated capacitor(INR 10, $0.1) and solder it to the board to fix the problem.

It’s not that these regulators are expensive to replace, like in my case, I can’t find the same model of regulators in the shop anymore and it will ruin the aesthetics of the rest of the switches on the board, to have a weird design regulator sitting there.

Fan Regulator Teardown
Fan Regulator Teardown
Fan Regulator Teardown
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