TechExplained: The Black Dots on the Windshields

I was flying a couple of times this week and got a window seat on the flight. When gazing out at the world below I noticed something similar I had to work on for a project some time back. Ever wondered why you see a black coating around the edges of plane windows or even on car windshields? The interesting part is not the black border, but the series of black dots around its periphery. It’s a little-known fact I thought I’d share with you all.



These black dots, are known as the “frits”. The frit is a ceramic/enamel paint that is baked into the glass edges at high temperatures. It’s incredibly tough and cannot be scraped off or damaged by UV rays. The black band in the frit helps the windshield glass stick to the window frame and hides the black adhesive used to stick the glass panel. It protects the adhesive from UV exposure and makes the adhesive last longer.

Now why do you need a black dot matrix all around it? You might also notice that the dots become less dense as they move inwards. It’s just a clever mechanism to distribute heat evenly from the edges while the glass is bent into shape. Less dense means, a smoother temperature gradient and you won’t have a sharp edge for the temperature gradient for the glass to crack at that edge. Dots are just a way to keep that gradient. Remember more black color always absorbs more heat.

So, the next time you see those black dots, you’ll know they’re not just for decoration. Tiny engineering details make all the difference!

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BacktoBasics: Relays: EMRs vs SSRs

Today let’s talk about a real basic component: Relays. Simply speaking relays are electrically operated switches, that’s it. They are primarily of two types: ElectroMechanical Relays(EMR) and Solid State Relays(SSR).

EMRs are the classic relays that work using an electromagnetic coil to physically move contacts. When you apply current to the coil, it creates a magnetic field that pulls the contacts together, completing the circuit. The contacts physically move, which can create a clicking sound and involves mechanical wear over time, so it’s rated only for a finite number of cycles. Since there is a physical switch, isolation is pretty high between input and output when it is OFF. Another problem is that the switching speed is pretty slow in 10’s of ms.

SSRs on the other hand use semiconductor components like thyristors, triacs, or MOSFETs to switch the circuit. No moving parts. It contains optocouplers(LED-based) to isolate the input and output sides. Much faster and durable than EMRs as there is no movement and are ideal for reasonably fast switching. Silent too. A thing to remember with SSRs is the fact that it can get heated with a larger current flow due to its ON resistance. EMRs also do suffer from some contact resistance, but they are usually built bulkily to wick away the heat.

Now how does an SSR differ from a power MOSFET? In a way, there isn’t much difference except in SSRs your input section has an opto coupler and the switching element can be a thyristor, triacs or transistors. Think of it as a fancy wrapper on Power MOSFETs. Do note that switching freq of Power MOSFETs will be faster than on SSRs as SSRs LED isolation is what is driving the control element. It will take time to switch.

SSRs and Power MOSFETs rule most use cases. I really can’t think of a case where EMRs might win out unless it’s a very large current/voltage scenario. Does anyone know any use cases where they are still useful? Would love to hear about it.

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