Cross Hatched PCB Ground Planes

Cross Hatched Ground planes
Cross Hatched Ground planes

A couple of weeks ago, when I was reviewing a PCB, I found that the designer had given a cross-hatched pattern on one of the outer layers as a return plane on a rigid 2 layer board. When quizzed about it, they mentioned that it was for aesthetic reasons and the cross hatches gave it a cool look. This is all well and good but please understand that the crosshatch ground planes are a thing of the past. Not having a proper ground plane as a return path will affect your high-speed signals.

It came into existence when in the earlier days of PCB manufacturing, manufacturers couldn’t adhere/stick the inner copper layer with the rest of the material prepreg material because the solid copper plane was too smooth. So they had to manually roughen the Solid Cu plane so that rest of the layers would stick. Else there was always a chance of delamination of layers of a PCB. So in order to avoid the manual process, cross-hatching of the plane was done so that rest of the layers can stick properly in between the gaps of the hatch. These days, it’s not a problem anymore with the latest PCB manufacturing techniques. So try to avoid using the cross-hatching as much as possible.

The only reason you would want to use cross-hatching is when you are doing flexible PCBs, the cross-hatching will provide a bit more flexibility to bend for the flex-PCBs. Using solid fills can potentially cause planes to crack.
There is one real edge case though where you would want to use cross-hatched planes, which is to increase the impedance of a controlled line when the layer thickness to the plane below is very small and you need to hit a particular value for impedance. But this is a very hard problem as I haven’t seen any free calculators helping you decide this, you need complex field solvers for that. Most of you would never ever need it. If you need it, you would know for sure.

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Buying International Standards Cheaply

When you are designing hardware products, you have to adhere to quite a few industry standards out there before you can officially sell in an international market Eg: EN60950-1 for device safety, EN301489-1 for EMC etc. When I was starting out there were hardly any resources out there to tell you what is what and how to even pass these certifications. I see quite a lot of startup founders struggling with this in their early stages and usually choose to not comply with standards just because they don’t know what it is(Also testing it is expensive). Standards usually cost quite a lot of money(hundreds of dollars) and startup folks struggling to make ends meet just wouldn’t have the funds to buy them.

One website which I highly recommend to everyone will be https://www.evs.ee/en/ It’s a standards website that lets you download most of the international standards at less than 1/10th market price. It’s maintained by the Estonian Govt. Do check it out if you ever need to buy or explore standards.

Another source is India’s own BIS website https://www.bis.gov.in/ to purchase standards. Prices are low and you will mostly find Indian versions of the International standards which are mostly cut/copy-paste of the original ones(maybe a few edits here and there). The website though is badly maintained.

In my personal opinion, I don’t think the Indian government should be in the business of selling standards for price for at least the Indian companies(even if prices are cheap). If you want your companies to start increasing their quality to compete with the world, this information should be out there for free and not behind any paywalls. These standards should be introduced into the Engg curriculums as well so that students can learn this in their colleges and not hear about it for the first time in their jobs.

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