Cheap LED Balloon Lights Teardown

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A post shared by Amaldev Venugopal (@amaldev.000)

I have written about similar toys and lights earlier too, but toys these days outdo all possible ways of cost-effectiveness. What you see in pics and videos for this post are fancy light balloon lights. These are available on the roadside for INR 50($0.6) but cost less than INR 20 ($0.25) to manufacture. Just take a moment to think about how ridiculous that price is. For INR 20, you get 2 high-quality medium thickness balloons, 28 LEDs, 3AA Batteries, a PCB with an ASIC LED driver, a push-button switch, 3m long single-stranded 26AWG wire, 2 battery spring contacts, 3 injection-moulded hard plastic handle pieces, long flexible plastic tube and a plastic ring to hold everything in place. How crazy is that? That’s the power of Chinese manufacturing at scale. You can say whatever you want about the geopolitical situation, folks from China do know how to manufacture electronic stuff, period. Just imagine how you might solder 28 LEDs on a bare wire, at least that would amount to some cost. How on earth is this so cheap?

Coming to the electronics teardown, all that the PCB contains are the leads for the battery, a push button connected to a custom ASIC LED driver with 28 LEDs(each of a single colour type) all connected in parallel on an approx 3m wire. The push-button cycles through 3 modes(PWM drive) of LED blinking operation on the sequential presses of the button and finally turns OFF. I measured the power consumption of the circuit. On steady-state mode consumes approximately 60mA of current amounting to 2mA/LED. On the blinking states, it’s around 35mA in total. Considering the total price, the custom ASIC will be costing INR 2-3. That’s insane. It’s always fun to figure out how these toys are put together.

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Star Ratings for Appliances

Most folks buying electronic appliances in India would know about the energy savings guide sticker which is placed on the appliances. It’s a 5-star rating, with 5 being considered the most energy-efficient one. These ratings are standardised in India by BEE(Bureau of Energy Efficiency) under the Ministry of Power. When you dig deep into the standards for each major appliance out there, you will find that there is a fixed set of rules for testing these appliances. The sticker actually shows different things for different devices. For example, for a TV, it would be in terms of the number of “Annual Energy Consumption” which is defined by the power consumption in kWh if you were running the TV on for 6hrs/day and it’s on standby for 12hrs a day (Rest of the time considered OFF). Similarly, for a fridge, it would be annual consumption with it being ON always.

Whereas for a water heater, it’s measured in terms of standing power loss. It means how many units in kWh is consumed by your heater if you left it ON for a full day without you letting water out from the pipe(Meaning in steady-state condition). For example, if after the test, the energy consumption is below 0.32kWh for 24hrs(For a 6L Geyser), you will get 5stars. Values are pretty low, so don’t panic that your electric bill is going to skyrocket if you accidentally forgot to turn off a geyser in your bathroom. 🙂

For readers who are interested to read up on this, do check out the beestarlabel website. It contains a massive database of all registered appliances in India with their rating points and it contains tons of info on the tests that are performed and what standards are applicable. It’s one of the better-maintained govt websites out there. You can potentially learn a lot, so that next time you see one of those labels when you go shopping, you would know exactly what to make out of it.

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