9V Battery Teardown

I was looking for a thin cylindrical battery for a project and thought of tearing down a 9V battery to repurpose its internal battery. To my surprise, I found a different stack inside it. I always thought (had opened one before) that these were made from six 1.5V cylindrical cells. This one seems to be a stack of six plastic pouches in series. A bit of googling helped me find that these are zinc-carbon battery pouches with a Zinc plate being the negative electrode, and the black brick (mixture of carbon + manganese oxide) being the positive electrode. Seems that manufacturers like Duracell go with the cylindrical cells and most others go with the pouch design. Learned something new today.

For those of you who do not know, most higher voltages in batteries are made by connecting smaller cells in series. Except for Lithium electrode batteries (which give cell voltages from 3V to 3.7V) most other known cell voltages range from 1.2V to 2V with usually 1.5V being the common one. This fundamental idea of increasing the overall battery voltage (by connecting in series) and increasing the battery capacity (by connecting in parallel) is the fundamental principle by which all batteries are made, ranging from the one powering your TV remote to the one in electric cars.

9V Battery Teardown
9V Battery Teardown
9V Battery Teardown
9V Battery Teardown

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Open Source COVID Project: reBreather

Our team at IIT Bombay alongwith folks from Nex Robotics, came together to tackle the issue of O2 shortages across the country by attempting solutions that focus on reducing O2 wastage, from the patient consumption perspective.

We have built a prototype breathing device(reBreather), which is a semi-closed circular breathing system that allows patients to breathe in unused exhaled oxygen (minimizing wastage of O2) which has been filtered to remove CO2. We are open sourcing the entire design. We urge individuals and Maker communities across the world to come forward to help assemble copies and contribute to design improvements to make it better.

This design has currently been tested on healthy volunteers with good results. Our objective was to document the science behind the technique and test that it works in real life. Our initial theoretical estimates suggest it should prolong the usage of a cylinder to 4-10x the current usage times based on patient type.

More details at our Git repo https://github.com/TCTD-IIT-Bombay/reBreather So proud of the entire team that had risked everything to put this together in such a short time.

Kindly request you to share this in your network as we need more people contributing to the design.

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