Mechanical Harddisk Teardown

SATA Harddisk Teardown
SATA Harddisk Teardown
SATA Harddisk Teardown

In a recent power surge at home, I had a few device casualties and one of them being a mechanical SATA HDD. It doesn’t power on when plugged into the power supply, so I am guessing there is a bad component in the controller board on the HDD. Will get to troubleshooting this unit later this month. Mechanical Harddisks are one of the most intricately designed electromechanical devices out there. Inside one of them, you will see a flat platter that is coated with a magnetic material a few nanometers thick. These platters are where the data gets stored. The platter is mounted on a spindle with a brushless DC motor which can turn at around 7200rpm for the higher-speed hard disks.

SATA Harddisk Teardown
SATA Harddisk Teardown

You have a read-write arm that extends over the platter which controls the data storage process. Contrary to the popular belief the read-write arm never touches the platter, it always floats over the platters a few microns above. The arm contains tiny electromagnets and sensors which will induce a magnetic flux to write on the platter and sense a written bit. The arm is moved up and down by a simple voice coil which is controlled by the onboard controller. When an address is received by this controller, it activates the coil to move to a particular position to read or write. In larger size HDDs there will be multiple platters and a stacked read/write arm to access each of the platters individually. Since reading and writing to these platters is usually only possible by mechanical motion, these HDDs are essentially slow compared to SSDs which are entirely IC-based storage(Meaning you can read/write things parallelly and pretty fast). That’s the reason your PC boots faster on an SSD compared with HDD.

But mechanical HDD still hold a place in this day and age as a backup storage device. These are cheap for large sizes and you usually don’t have to worry about the data being lost as compared with your SSDs which can lose data if you are not powering it over 2yrs or so. Protip: If you are throwing away your old HDD make sure you break the platter before you throw it out else you risk a data breach in future.

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Cheap LED Balloon Lights Teardown

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A post shared by Amaldev Venugopal (@amaldev.000)

I have written about similar toys and lights earlier too, but toys these days outdo all possible ways of cost-effectiveness. What you see in pics and videos for this post are fancy light balloon lights. These are available on the roadside for INR 50($0.6) but cost less than INR 20 ($0.25) to manufacture. Just take a moment to think about how ridiculous that price is. For INR 20, you get 2 high-quality medium thickness balloons, 28 LEDs, 3AA Batteries, a PCB with an ASIC LED driver, a push-button switch, 3m long single-stranded 26AWG wire, 2 battery spring contacts, 3 injection-moulded hard plastic handle pieces, long flexible plastic tube and a plastic ring to hold everything in place. How crazy is that? That’s the power of Chinese manufacturing at scale. You can say whatever you want about the geopolitical situation, folks from China do know how to manufacture electronic stuff, period. Just imagine how you might solder 28 LEDs on a bare wire, at least that would amount to some cost. How on earth is this so cheap?

Coming to the electronics teardown, all that the PCB contains are the leads for the battery, a push button connected to a custom ASIC LED driver with 28 LEDs(each of a single colour type) all connected in parallel on an approx 3m wire. The push-button cycles through 3 modes(PWM drive) of LED blinking operation on the sequential presses of the button and finally turns OFF. I measured the power consumption of the circuit. On steady-state mode consumes approximately 60mA of current amounting to 2mA/LED. On the blinking states, it’s around 35mA in total. Considering the total price, the custom ASIC will be costing INR 2-3. That’s insane. It’s always fun to figure out how these toys are put together.

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