Back to Basics: Freewheeling diode and How to choose one

I was designing for some motor applications earlier in the week and had to select a freewheeling diode for the circuit. So, I thought it might be a good time to cover that here. Freewheeling or Flyback or antiparallel (there are more aliases as people call it whatever they want) diodes are normal diodes used uniquely in a circuit. It’s connected right across an inductive load like a motor.

So how does it help? Take the example shown in the image, there is a motor that is turned ON/OFF with a MOSFET. During the ON cycle, the current flows through the inductor/coil of the motor, and the motor rotates. Now let’s turn OFF the MOSFET, the current flow from the power source suddenly stops. From Inductor 101, we know that an inductor doesn’t like abrupt changes in current and it has stored energy( in its coils(magnetic fields) during the ON cycle. Since the circuit is open, it has no way to discharge that energy, which means there will be a large spike in voltage at the inductor node, potentially damaging the MOSFET.

To avoid this, we place a diode in the opposite direction across the inductor which opens a new path for the energized inductor to discharge on its ON. In normal operation, since the diode is reverse-biased, it doesn’t affect the circuit.

How do you select one for your design? Choose a Schottky diode as it is faster to react. Find the maximum current passing through the motor/inductor during normal operation, your diode’s average forward should be much higher than this value. I personally use times x2 as a safety margin(if I am not penny-pinching on BOM prices). The maximum reverse voltage rating of the diode should be again higher by a factor of 2 compared to the normal working voltage applied across your motor. That’s basically it. You can select a freewheeling diode keeping these in mind and it will work just fine.

Hope that was helpful.

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Tech Tips: TI’s Power Stage Designer Tool

I wanted to wrap up the last week’s topic with another TI tool. While I was looking into Webench last week, I ran across the Power Stage Designer tool from TI and I got my mind blown. It’s crazy that I never knew of this tool till now.

So what does it do? It contains anything and everything related to power supply design. It has 21 Topologies that you can choose to design with. Select any one of them and play around with its values, then you can click on any component to see its voltage and current charts and you can in real-time adapt your design. It’s very good. I even got to know and learn how certain topologies work just by playing around with them.

That’s just one part of the application. Along with the main tool, you have many small calculators for selecting capacitors, inductors, etc. There are tools like the FET loss calculator, Bulk capacitor calculator, RC snubber calculator, and even a full-blown filter designer.

I have tons more to explore in this tool. It’s a great learning exercise for anyone. Do try them out if it’s the first time you are hearing about this one. For experienced folks, what’s the most impactful use case you’ve discovered with it?z

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