Advanced Tech: PicoLeaf

I only recently learned about the PicoLeaf tech from Murata. It’s a cool bit of tech worth discussing. Last time we discussed piezos and PicoLeaf takes this piezo tech to the next level.

PicoLeaf is a flexible piezoelectric film sensor that can detect bend, twist, press and vibration. It’s thin(0.2mm) and tiny, so it wraps around curved parts. It’s even sensitive enough for µm-level motion, which is great for HMI and biosignal acquisition use without large parts. The film uses polylactic acid. Yes, PLA, the same stuff you use for FDM 3D printing. Murata orients the PLA to make it piezoelectric. It can be mounted on a device with a double-sided adhesives.

Pico Leaf

Like any piezo, it produces charge in proportion to strain rate. We can read it with a charge (I/V) amplifier (with a mid-supply bias) and then add gain and filtering to pass it to an ADC. All the taps/presses get captured nicely via the microcontrollers ADC at reasonable sampling rates. It can detect displacement direction(press/release) and displacement velocity based on signal amplitude. Its non-pyroelectric also, meaning no value drift because of heat. Power consumption is zero as its passive, so only power needed is for the driver portion in µA range.

Pico Leaf

The thin form factor opens up many applications. Since PLA transmits light, it can even sit under clear panels, making it useful for industrial touch displays that require a firm push. Sensitivity may be lower than capacitive touch, since the datasheet does not specify minimum activation force. It is well suited for flexible gloves to detect finger bends or sign gestures. If the claims are correct, it could be a breakthrough in robotic hands for grip sensing. With all the humanoids that planned in the next few years, PicoLeaf would fit right in. Murata’s tests shows it survives 500k bend cycles, which is great.

What I would love to see is whether it can also operate in reverse like a conventional piezo, producing mechanical motion when voltage is applied. With this form factor, that would be a killer feature.

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Back to Basics: Piezos

Earlier this week, I was in a discussion with a client on piezo electric tech, especially about 2 pin and 3 pin types. I thought it’s worth a quick post to clear the most common confusions and when I would pick each one.

Piezos

Simply put, a piezo unit is a thin ceramic disc with electrodes on both ends stuck on a metal plate. If you apply a DC, it deforms in one direction and if you reverse it deforms the other way. Now, if you apply AC, and it flexes fast, pushes air, and makes sound. Electrically, it’s just a small capacitor with a resonance in the few kHz range.

Piezos

What I explained above is a passive 2-pin piezo. It’s a transducer disc with two electrodes. You must drive it with AC or PWM near resonance frequency of the disc. There is another type called the 2-pin active piezo. It has a built-in oscillator. Give it DC and it beeps at a fixed tone. Putting DC into a passive disc won’t make a sound.

3-pin piezos are in two options. One is a three-electrode (bimorph) disc. It has an extra terminal called a feedback electrode. You can build a simple loop (check images) that senses the disc’s motion and feeds it back to sustain oscillation. The loop naturally locks to the true resonance of the disc and produces the loudest sound (So it’s used in alarms). There is no firmware or MCU involved so it is cheap. Since it’s “auto-tuned”, even changing enclosure will affect its sound output slightly.

The other is a 3-pin module. Pins are VCC, GND, and SIG. The element inside is still two-pin; a small PCB adds a transistor so an MCU pin can switch it to produce sound.

Anyways, everything above was about using piezos to create sound by pumping energy in and flexing the disc. The reverse is sensing. The same ceramic generates a voltage when you press, bend, or tap it. That means you can detect knocks, vibration, even airflow, and in some cases harvest energy from motion. I’ll keep this post focused on buzzers for now, but we can dive into piezo sensor front-ends, buffering that high impedance, filtering etc in the future.

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