Advanced Tech: Donut Lab Batteries

Continuing from last week on CES, there’s another cool tech from Donut Lab. There has been a lot of excitement and mystery around their “all solid-state” battery, so I thought I will cover that today. It has been something with extraordinary claims with some speculative merits.

Donut Lab claims their battery does 400 Wh/kg(similar to Lithium-ion ones), full charge in 5 minutes, and do up to 100,000 charge cycles. They also claim over 99% capacity at −30°C and above 100°C, plus no flammable liquid electrolyte, no thermal runaway chain, and no metallic dendrites. All of which are problems in current state-of-the-art Lithium batteries. Hence, the scepticism from me.

On paper, it looks like battery energy density plus a super capacitor in one box. If it is real, something unusual is happening at the interfaces. The most detailed public investigation I’ve seen is MissGoElectric’s deep dive (Google her). It connects Donut Lab’s story to Nordic Nano, a Finland-based nanotech company that has pushed nano-structured electrodes, screen-printed coatings, and other manufacturing angles for energy storage, and that Donut Lab has publicly invested in.

The deep dive points at printed or coated electrodes, a nanostructured TiO2 scaffold, and a more capacitor-like surface storage mode to hit high power. It also cites older Nordic Nano material and a founder-linked paper from the same circle that used the phrase “electrostatic bipolar capacitor”. That does not prove it is a super cap, but it suggests a hybrid where surface charge and battery chemistry are blended on purpose.

Donut Lab says it is shipping demo packs to OEMs under NDAs, and that third-party labs will test the cells without opening them. Verge motorcycles are launching with this battery tech soon. They also claim the chemistry avoids rare or sensitive metals, but they have not disclosed the full bill of materials yet. I’m definitely following this with great detail. Because if this is true, its some truly disruptive tech that breaks all existing supply chains and Gigafactories based on Lithium tech.

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Tech Explained: iPolish Nails

It’s CES week, and as usual, I wanted to have a look at the wackiest tech products put out this week and figure out the tech behind it. This year that pick is iPolish, the press-on nails that change colour with a phone and a small wand. Search online for the product demo videos, it’s pretty good.

If you strip away the fancy stuff, it’s a form of e-paper screen. They call it a screen with “Electrophoretic nanopolymers”. Electrophoretic just means charged pigment particles move in a fluid when you apply an electric field. The pigment you pull to the top is the colour you see. Once set, it is stable and needs no refreshing or power to retain the colour. I have previously written about the ePapers and how it works in detail if you want to read more about it.

I looked into the patents filed. It describes a stack that feels like a tiny curved display. There is a nail blank, transparent electrode, microcapsule pigment layer, and a patterned backplane electrode with traces. It comes with a unit called as wand which is controlled via BLE from your phone app. You choose a shade, but it’s stored as a colour file that is basically a voltage list. For the movement of particles (for colour change) you can’t just give a DC voltage, You typically need a balanced pulse sequence in the ±15 V to ±20 V range to avoid ghosting and charge trapping. The wand pushes that waveform through metal contacts on the back of the nail. Contacts are like a programming header to configure and then retain the colour.

Pricing seems to be around $99 and after that around $3.5nail for replacement. The website talks about the nail being active only for 30 days. I’m not fully sure if that’s a real electrochemistry or materials lifetime limit OR it could be purely be the company chasing the subscription revenue model, which I would say is a downer.

Anyways interesting tech. The core idea is solid. If they can manufacture a curved, addressable e-paper laminate this cheaply, the obvious next step is larger form factors. Colour changing dresses probably…

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