Back To Basics: Electronic Load

Well, simply put, electronic loads are the reverse of power supplies. They are test instruments that simulate loads on a power source by drawing a controlled amount of current or power. In their simplest form, they function like a large resistor, electronically controlled to pass a specific amount of power. However, there’s much more to them than just that.

They are used in many applications. Personally, I use them for battery testing to measure capacity, determine discharge rates, and perform lifecycle testing with controlled loads. This helps ascertain how many charge cycles a battery can endure. They are also used for lifecycle testing of power supplies and stress testing to check if they can handle specific power outputs.

A quality electronic load tester offers various modes. The Constant Voltage (CV) mode fixes the voltage regardless of the current, useful for simulating LED loads by adjusting the resistance internally to maintain the voltage. Similarly, there are modes like Constant Current (CC), Constant Power (CP), and Constant Resistance (CR) where one parameter is fixed while the others vary. CP mode is ideal for battery load capacity simulation, while CR mode is handy when you need the load to act as a resistor with varying voltage and current. The CC mode is suitable for basic current sinking applications to test if the input supply voltage drops at constant currents.

So, what are things you need to look at before you purchase an electronic load? For hobby and non-precision applications, you can build one or get relatively cheap ones online. The one shown in the picture is a 150W load capable of operating in all the modes mentioned earlier. If you need something more advanced, there are benchtop models that are slightly more expensive. Start by determining the capacity rating required for your application, then you can narrow down your options based on size, the number of independent channels, and price. Remember these considerations and modes before you decide to buy one.

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BackToBasics: Bleeder Resistors

This is one of the simplest design choices you can make in a power supply, yet I rarely see folks implementing them in their projects. Today, let’s dive into the world of bleeder resistors, their importance, and how to choose the right one for your circuits.

A bleeder resistor is a resistor connected across the terminals of a capacitor or in the output of a power supply. Its function is to safely discharge the stored energy in the capacitor when the power supply is turned off. This ensures that there is no residual voltage left in the capacitor.

Why use a bleeder resistor? First, it’s about safety. Personally, I have experienced multiple “discharge shocks” when repairing boards with large capacitors. They pack a punch and it hurts. Hence for large capacitors, using bleeder resistors is mandatory. Second, it allows components to turn off completely. When a large capacitor holds charge, the rest of the circuit remains charged and isn’t effectively off when power is removed. This causes a delay before a proper reset. If you plug the power back in, your digital circuits might not have had the chance to turn off before power is reapplied. Hence, they tell you to turn OFF power and wait for X seconds before turning it ON again.

How to select one? My rule is to use a resistor that is not too low(because idle power loss will be higher) and not too high(Discharge time is longer). Firstly, figure out how fast you want to discharge the caps after powering them off. That value equals 5 times the RC time constant(5 is just to get the value to zero, Realistically you don’t need to unless you are in the high voltage domain. Check the table to figure out your sweet spot). Now you have your resistor value, this resistor needs to be power-rated using V^2/R based on the voltage held initially by your cap.

The design is that simple. So please next time use them in your design. It doesn’t cost much. Even a slow discharge circuitry is better than no discharge one.

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