Tech Explained: Metal in Microwaves

In Indian kitchens, there has always been a defacto rule that you should never put metal in microwaves. I have always been told that. I never really questioned it till a few years back when I bought one personally. Let’s debunk this.

First, understand how a microwave oven works. Microwaves are electromagnetic waves, similar to light but with a different wavelength. Home ovens typically use a frequency of 2.45GHz (wavelength = 12.25cm), which falls in the free spectrum of usage (like Bluetooth). This microwave is generated by a unit called a magnetron, usually located behind the control panel in the oven. The generated microwaves form a standing wave in the oven’s cavity. A standing wave means the wave appears stationary, with its crests and troughs of the sine wave fixed in 3D space. These waves interact with water molecules in food, rotating them back and forth to generate heat via “friction” and heat up your food.


So, what happens when you put metal in the microwave? Metals reflect nearly 100% of electromagnetic waves, but they also interact with free electrons on the metal’s surface as it can’t penetrate it. If the metal object has sharp, thin edges, electrons can align and build up a large charge at these tips. When this charge exceeds a threshold, it creates a spark. If the metal is very thin, like aluminum foil, this spark can raise the temperature and cause it to catch fire if there is a flammable object like parchment paper.

That’s why you shouldn’t put thin, sharp metallic objects in the microwave. However, if the metal doesn’t have those features, it’s usually fine. Heck, the internal cavity of a microwave is fully made of metal. My rule of thumb is to avoid metal in microwaves whenever possible. If you must use it, ensure there are no sharp edges. But remember metal does get very hot inside the microwave. Please be mindful of that.

BTW it’s perfectly safe to cook food in a microwave, there are absolutely no negative effects on food because it’s cooked in a microwave. Don’t believe those myths.

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BackToBasics: MTBF in Electronics

MTBF stands for Mean Time Between Failures. MTBF is a statistical measure of the average time between failures for a repairable system during normal operation. Essentially, it helps predict the period when a system will function without failure. It’s critical for reliability engineering.
MTBF is calculated by taking the total operational time of all units and dividing it by the number of failures observed. It becomes valid only if you have a large sample size of parts tested. You can’t just run a single part for X hrs and claim the MTBF to be the time, when that part fails. Larger the sample size, better the result. MTBF provides an estimate of the reliability and performance of electronic components. This information is crucial for industries where reliability is critical, such as aerospace, automotive, and medical devices. It also helps engineers identify weak points in their designs, allowing them to make necessary improvements to enhance reliability because overall reliability still depends on its weakest link.



There are other related reliability terms similar to MTBF like

FIT (Failures in Time): Indicates the number of failures per billion hours of operation.
DPPM (Defective Parts Per Million): Number of defective parts in a million shipped parts.
MTTF (Mean Time To Fail): Average time to failure for non-repairable systems.

Personally in electronics, I have used MTBF values only for LEDs and relay parts to see how long I can reliably drive them. For these parts, values come with the datasheet. Never really used them for ICs. Seems like high-end PCB CAD software like Cadence has built-in modules for these.
I do see its merits in system design as a whole though. Can anyone senior from the industry comment if you use MTBF values while designing and do you follow that safety protocol like designing? Would appreciate some industry insights on this.

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