Tech News: 47µF on 0402

I found this while browsing the interwebs and thought it’s cool enough to do a small post. It’s a reasonably big deal, no-one seems to be discussing much on.

When selecting decoupling capacitors, you would ideally want to have the largest capacitor value in the smallest form factor to keep ESL/ESR in check. Capacitor manufacturer Murata claims that they have started the production of 47µF capacitors on a 0402 form factor(1mm x 0.5mm) design. Usually you don’t get these very large capacitor values in these small sizes. I am also hearing that, Samsung and Kyocera also have made the same 47µF in the 0402, but they in early R&D and production slated to start later this year.Previous largest in the same size was 22µF.
Why this matters is cap placement. 0402 lets you put serious capacitance values right next to power pins and BGA breakouts, which cuts loop inductance drastically. This means the Power Delivery Network is stable with these capacitors acting as the local energy reservoirs. Expect roughly 60% less mounting area than a 47µF 0603 part. This means you can have multiple of these caps in the same area. Meaning in phones, wearables, and AI server boards, around VRMs and GPU substrates, tighter placement can replace a chunk of mid-bulk caps and reduce the number of vias to ground. 
Murata caps seem to be X5R Class-II type with a rated voltage of 2.5V. So these are good for only 0.7 – 1.8 V rails. But the problem can be the DC bias. At the actual full DC voltage, capacitor value will be much lower as it’s a Class-II ceramic material. I tried to see if there are charts on Murata Simsurf tool, but they don’t seem to list these latest caps. So we need to wait till those are available for the general public.

But this is a good sign anyway. We will have the possibility of much bigger capacity caps for strong decoupling pretty soon. Keep a lookout for these in the future board designs.
Part Numbers: GRM158R60E476ME01D, CL05X476MS6N9W

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Tech Explained: Green Lines on Phones

I have personally faced this on a phone a year back. You see them on Samsung, OnePlus, Xiaomi, even iPhones. A thin vertical green stripe on your phone display that never goes away. If you go to service centres, a good chunk of the users would surely be having this display issue. I really have been trying to understand what’s the root cause since then. I looked for official statements on why it keeps happening in the last 1-2 years and have actually found none. Following is my best educated guess on what’s causing it.

Green line on Phones What's the root cause?

Your phone display is a matrix of rows and columns. A chip called the display driver feeds each column. The driver talks to the glass through a flex bonded with an adhesive (called ACF, Check older post for details) full of tiny conductive particles. If any link goes high resistance or leaky, whether on the driver output, chip on film, or the ACF bond, the whole column screws up from top to bottom. That is the line you see.

Why it’s often green comes down to pixel layout. Most phone OLEDs use an RGBG PenTile pattern (Check images) where green sub-pixels are more and form continuous columns. If a faulty column leaks or biases on, the green elements light up in a straight line. Sometimes you see magenta/pink. That’s when the Red and Green pixel lines fail in a column, Red + Green gives you the magenta colour.

My best reason as to why this happens is because of heat and moisture. These accelerate the ACF bond failures. That’s why you sometimes see videos where gentle heating makes the line fade for a moment. Folks usually think green line is caused due to software updates. I would think that’s a classic case of correlation being used as a causation. The only remote link even I can think of connecting it to software would be new settings changed drive conditions enough to expose a weak column, but it’s still a hardware issue.

You will see in some videos on how they use a laser with a microscope objective used to zoom into a column. If they see a break in the line, they will do a strong laser beam weld to fix the line. This also supports the “Localized heating” theory. In some case they scratch the surface of that line with laser then add conductive paste to reform the broken/damaged connections.

Anyway, if you find this issue on your phone, the only way out is full replacement of the display or a 3rd party repair. As I said, above my best guess of what’s happening. If there are any industry insiders who can explain the exact reason, please do, because folks deserve an actual answer.

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